Complex steel structure fabricated by Synergy PEB
Heavy Engineering & Bespoke Steelwork

PEB Complex SteelStructures & HeavyFabrication.

Expert steel structure fabrication and heavy structural steelwork by Synergy PEB. Custom engineered for demanding architectural geometries, heavy industrial plant towers, curved roofs, and large-span cantilevers.

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Capability
Bespoke Heavy Steel
Precision
3D BIM & CNC Laser
Welding
Automatic SAW Line
Compliance
AWS D1.1 & IS 800
Complex steel structure fabricated by Synergy PEB
Bespoke Heavy Fabrication

Overview — What Are Complex Steel Structures?

A complex steel structure engineered by Synergy PEB encompasses non-standard industrial steelwork, heavy plant pipe racks, multi-tier equipment towers, curved roof canopies, and bespoke architectural steel frameworks across India.

As leading structural steelwork fabricators, Synergy PEB combines 3D BIM clash detection with automated Submerged Arc Welding lines to execute heavy plate fabrications up to 50mm flange thickness. Every connection detail, box column, and heavy truss is pre-assembled in our 70,000 sq. ft. Lucknow facility to guarantee exact site fitment.

Bespoke Architectural Geometry

Curved trusses, large cantilevers & 3D space frames with millimeter precision.

Heavy Industrial Plant Support

Multi-tier process towers, equipment platforms & pipe rack frameworks.

Fabrication Advantages

Key Features & Benefits

Pre-engineered complex steel structures deliver superior load bearing, dimensional accuracy, and architectural versatility for heavy industrial projects.

Bespoke Architectural Geometry & Heavy Engineering - Synergy PEB Complex Steel Feature

Bespoke Architectural Geometry & Heavy Engineering

Custom structural steel tailored for complex designs

From curved roof canopies and long-span space frames to multi-deck plant towers, we turn intricate architectural drawings into precision-fabricated steelwork.

High-Tonnage Heavy Plate SAW Welding - Synergy PEB Complex Steel Feature

High-Tonnage Heavy Plate SAW Welding

Continuous Submerged Arc Welding up to 50mm plate

Heavy plate columns, box girders, and primary node connections are joined using automated SAW welding processes subjected to 100% Ultrasonic NDT inspection.

3D BIM Structural Modeling & Clash Detection - Synergy PEB Complex Steel Feature

3D BIM Structural Modeling & Clash Detection

Zero-error millimeter fabrication accuracy

Advanced 3D BIM modeling models every bolt hole, gusset plate, and member geometry prior to plant cutting, preventing costly on-site modification delays.

Severe Load & High-Seismic Resilience - Synergy PEB Complex Steel Feature

Severe Load & High-Seismic Resilience

Engineered to BIS & AWS welding standards

Designed to sustain severe dead, live, thermal, dynamic, and high-velocity wind loads in extreme industrial and seismic locations across India.

Precision Capabilities

Specifications & Capabilities

Every heavy steel component is custom detailed using 3D BIM software and fabricated under strict quality management in our 70,000 sq. ft. plant.

Heavy Plate Steel Grades

IS 2062 E350 / E450 & ASTM A572

High-tensile steel plates up to 50mm thickness cut using CNC fiber laser equipment.

Automated Welding Process

Continuous SAW & GMAW / FCAW

Submerged Arc Welding on automated H-beam lines with 100% NDT Radiographic & Ultrasonic testing.

3D BIM Detailing

Tekla Structures & 3D Clash Detection

Zero-clash structural detailing ensuring accurate bolt hole alignment and node geometry.

Complex Frame Geometries

Curved Trusses & Heavy Box Columns

Custom built-up box sections, heavy portal frames, pipe racks, and multi-story plant towers.

Design Standards

IS 800:2007, AWS D1.1, AISC 360

Engineered to strict Indian and international codes for extreme dynamic and seismic loads.

Surface Protection & Finishing

SA 2.5 Shot Blasting + High-Build Primer

Automated shot blasting followed by zinc silicate / epoxy painting for maximum corrosion defense.

Got Questions?

Frequently Asked Questions?

Essential technical insights on heavy steel structure fabrication, 3D BIM modeling, NDT testing, and industrial plant towers.

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One team, start to finish — design, manufacturing, and erection for your project. Let's talk about your next build.